How Does Custom Silicone Products Work?
Custom Silicone Products Work
The manufacturing process of custom silicone products begins in the Mill Room, which is reminiscent of a mixing bowl used for baking a cake. Ingredients are weighed and then placed into a mixer, which blends them together. A mixing machine is used to combine these raw materials and create a compound known as silicone rubber. This process is called dough-mixing. To ensure consistent results, each batch is checked for quality.
A calender is used to shape the silicone compound into sheets and rolls. This machine has large rollers that are set close to each other to form preformed sheeting products. The finished sheets are then pushed onto a curing belt and then placed into a pre-cure oven. After the molding process is complete, the custom silicone products are ready to be shipped. To produce customized silicone products, there are several steps.
The first step in the manufacturing process involves squirting color ink onto the surface of the silicone part. Once that is complete, a laser engraver then reveals the colored surface of the silicone part. This allows the logo to be a three-dimensional image, and is usually used for high-end promotional gifts. The next step in the silicone product manufacturing process is the casting of the final mold. This process is time-consuming and requires a mold shop.
How Does Custom Silicone Products Work?
After casting the mold, the silicone compound is cured. This step involves the process of making a silicone part. The calender produces a series of sheets and rolls from the compound. These parts are then put into a curing oven. This process takes a few hours. The final product should be carefully inspected and checked for quality before being sent out for mass production. It is critical to select a company that has an internal mold shop.
To create a custom silicone mold, a pattern is first created. This is the master. The pattern is an existing object that can be used as a model. It must be sturdy and durable to resist the molding process. A clay model will help to capture the intricate detail of the pattern. Alternatively, wood carving is another way to create a custom mold. The final step in silicone molding is to make the custom mold.
The silicone compound is then fed into an extruder. This machine is basically an Archimedes screw. The silicone compound is put under great pressure and is forced through a shaped die. Heat sets the silicone product and allows it to be molded into an object that matches the mold. However, this process can be time-consuming and labor-intensive. With the right tools, you can easily create a mold that is perfect for your specific needs.